Automatic Rotating Carousel Vacuum Tissue Processor

• Customization: Available
• Classification: Biological Diagnostics
• Type: Biochemistry Analyzer
• Model NO.: Vacuum Spin Tissue Processor
• Reagent Container: 10 Reagent Container
• Capacity: Max 100 Cassettes
• Transport Package: Carton Packing
• Specification: 810*610*590mm
• Trademark: Super Accomplish health Technical
• Origin: China
• Production Capacity: 1000000000

Product Description

Product Description

Spin Tissue Processor for tissue infiltration,Spin Tissue Processor has been developed to meet the requirements of every single laboratory. 
Tissue processing is a technique than uses alcohols to remove water from tissues and replace it with a medium that allows sectioning of tissue. Several methods are used to achieve this.  Spin Tissue Processor fulfills it in a patented and unique technique that combines several movements for the tissue to achieve perfect infiltration results. This is possible thanks to the world's best spin processing method.
Features:

1.  Adopt Japan Mitsubishi PLC to control the whole working process, easy to operate, stable and reliable work
2. The starting cylinder can be set and has the function of customizing the cylinder position
3.  If Have optional function that can provide power -off protection (UPS).
4.  Adopting agitation (vacuum) mode for dehydration.
5.  Screen showing information is English,easy to use.
6. Time setting range: It can be turned on any day or every day, the working time of each cylinder can be up to 999 minutes, the minimum is 1 minute for the 1st and 12th cylinders, and the minimum is 0 for the rest
7.  Wax jar adopt constant temperature control system. Temperature precision high:defend pollution.
8.  Adopting 9 slices 1.2Lmedicine aquarium,at any moment observe tissue change at work.
9. There are 10 programs selectable
10. It can be equipped with power supply according to user requirements, and can operate for 4-6 hours for other functions besides wax bath after power failure to ensure the safety of the organization
11. Anti-collision stopping device for hanging basket.

 

 

Product Parameters

 

 

Main Technical Data: 

1.      Steps of processing tissue: 12 steps.

2.      Glass container:Quantity-9capacity-1.2L.

3.      Wax cup: quantity-3capacity-1L.

4.      Temperature range-60-99ºC .

5.      Process: Each cup working hours-0~59hr59min.

6.      Conditions of use: Ambient temperature: +5ºC~40; Ambient humidity: <85% (at 20±5ºC)

7.      Vetical reciprocative motion of tissue basket: 3 times/min

8.      Tissue basket specification: Barrel tissue basket--¢95x100mm.

9.      Layer nacelle---¢95x80mm Five layers.

10.    Power : 400~500W 

11.    Rated voltage: AC220 V 50HZ /AC110V 50HZ

Accessories:  

Standard Setting List

1.      Reagent bottle           9 pcs

2.      Paraffin wax tank        3 pcs 

3.      wax tank connection line  3 pcs

4.      Tissue basket           1 pc

5.      Tissue cassette        20 pcs

6.      Hexagonal Wrench       1 pc

7.      Screwdriver              1 pc

8.      Fuse (5A)               2 pcs

9.      Power line              1 line

Optional Accessories: Vacuum

Extra paraffin tank 

Extra reagent tank

Net Weight: 53kg

Dimensions: 670*550*680mm

Package Info:

Each instrument packed Wooden Case

Dimensions (for machine):750*760*700 mm,

Dimensions ( for tanks ) :600*400*550mm

Gross Weight: 100 kg

 

 

 

 

 

Production workshop

The production of the Automatic Pathological Tissue Dehydrator machine introduce
1.Start by the blanking process for the metal part

Normally the house of the Slide Stainer medical was made by the steel or stainless steel of type as 316
The part was beginning as the blanking
1.Laser blanking machine capacity :8000*2000*10mm 
2.We had about 15 pcs of the laser cutting machine in blanking workshop ,name from No1 to No 15,
3.6S fully carry out in our workshop according to the iso13485,
4.All of the raw material can be Traceability

2.Bending process for Laboratory equipment Tissue dehydrator by the press break bending machine 

The press brake machine is a powerhouse in the metal fabrication industry, providing an efficient and successful method to bend sheet metal into different forms
To form the metal part into the shape we need ,the first part was by the bending press and the bending die

 

Stainless Steel :Provides great strength and resistance to corrosion, but its greater spring back the ability to revert to its original shape after bending means that it must be handled carefully. 

 

3.Progressive die metal stamping workshop for Slide Stainer

Automatic Slide Stainer need the bracket for the motor and metal stamping part for the housing and electric connect part,The progressive die stamping can give out the huge volume and low cost for the Surgical Instruments Automatic Slide Stainer Stainless Steel Automatic Slide Stainer Machine Lab Equipment machine spare metal part.

4.Welding workshop for the Tissue dehydrator

The Medical Sterilization machine need a lot of welding ,to imporve the capacity and welding quality we introduce the welding robot machine instead of labor human welding
1.QTY of the welding robot :23pcs
2.Capacity of the welding robot :500A
3.Work station:2000*1500mm

5.Plastic injection workshop for the Benchtop Steam Automatic Slide Stainer machine

Plastic part was one part of the  Horizontal Universal Laboratory equipment dehydrator
We had about 10 sets of the plastic injection work for the Laboratory equipment dehydrator
1.The capacity for plastic injection machine was :1000*850*750mm
2.The max ton for plastic injection machine was 1000T

6.The spare part Warehouse for the benchtop Stainless Steel Multifunction Steam Sterilization machine

The 6S was fully carry out in our warehouse with the ERP system 
1.We need to know how many part in our warehouse
2.We need to anticipate the part when to full fill in for all the Automatic Slide Stainer with Laboratory equipment dehydrator Function Water Storage Tank 

7.CNC machining for the benchtop Ultrasonic dehydrator dehydrator

The rotor was the key part for the Universal Digital Thermostatic Ultrasonic dehydrator dehydrator ,to make it perfect especial for the Universal Digital Ultrasonic dehydrator dehydrator Equipment ,we need to control the tolerance of the rotor very tight,that was why we introduce the High Temperature Ultrasonic dehydrator dehydrator
1.CNC QTY:15PCS
2.Tolerance for CNC machine :0.01mm

8.Universal Digital Ultrasonic dehydrator dehydrator stamping ,welding ,rolling Production process on site,the container of the Ultrasonic dehydrator dehydrator Machine need the vacuum and seal can bear though high pressure 

9.Electric part assemble to the  Multifunction Steam Sterilization Machine workshop,the plc or the other computer control part connect to the machine before move to the next production procss.

10.Test workshop for the  Multifunction Steam Sterilization Machine  

All  Multifunction Steam Sterilization Machine need to be test before transfer it to the warehouse.

Customer visit

Customer review our Fully Automated Tissue Steiner  workshop,We were welcome all of our customer to visit our company to review and test the Fully Automated Tissue Steiner for Organisms, Medical, Chemistry,Our business vision was :long term business ,win-win for the future

Packing and loading

The over sea customer always concern about the packing and loading for the Fully Automated Tissue Steiner Machine,we cant bear the lost for tiny mistake for the Vacuum Steam Machine machine ,one mistake will cause the machine broken or cant work .
From the packing for Laboratory Medical Sterilization Machine to the container loading detail show as below 

Warehouse and stroage for the medical Medical Sterilization Machine,the temperature should be control within 18-25° for all equipment and test machine ,all the record can trace within 3 years.
 

 

After market service

The maintain and repair guarantee for the Medical Sterilization Machine workshop was the key to the business ,when a customer bought a machine from us ,the guarantee was the most importance things customer concern.we sent out technical service team to oversea customer site for the maintain and repair for our customer .Our service for the lab equipment was not stop after the Vacuum Steam Machine Machine sold ,it was the start for our company and your company for win win situation .You use the Vacuum Steam Machine Machine we take care of the rest.

Exhibition

We take part into the MedtecChina Canton Fair (The China Import and Export Fair) exhibition every year ,hope one day we can meet each on the fair

Our vision

The supplier and the customer was togeher for the future ,both parties should be in win-win situation ,so we were looking forwarder to hold hand by hand for bright future.

ROTATIONAL AGITATION
The basket with the cassettes is immersed into the reagent vessel. In this position, the basket turns at 60 rpm and changes the rotational direction every 60 seconds. The rotational agitation achieves a perfect infiltration of tissue, a homogeneous mixture of the reagents and a reduction of processing time. To get better results, the user can start optionally a shaking process.    
    SHAKING
This movement can be optionally activated on the control panel and allows the basket to perform an up-down movement inside the vessel that combined with the rotational agitation fulfills a helicoidal movement that increases infiltration quality at a high degree of precision. At the end of this process, baskets start centrifuging.
CENTRIFUGING
This function is activated as soon as the infiltration time comes to an end. The basket rises above the reagent's level but rests inside the vessel. For a period of 60 seconds, it starts whirling at 210 rpm and changes the rotational direction every 15 seconds. This process allows the tissue to be optimally drained and avoids carry-over of reagents from one vessel to another.     
Tissue processing achieves by this method almost similar results to those obtained with vacuum systems!
Ergonomic control panel
The buttons of the control panel are arranged ergonomically for easy handling. The LCD display shows all the parameters throughout the process, such as program number, vessel, remaining time, start delay, total duration of the program, rotational agitation and shaking, basket's centrifuging, temperature of paraffin baths, date and time.
Easy handling
The instrument has the capacity to store up to 10 different programs that can be freely set up by the user. Each one of the programs can be started in immediate or delayed mode, without a time limit. The instrument can easily be rotated via the four rollers mounted on the base. This allows the user to have fast and safe access to each one of the vessels.
Maximum safety standards for the user and the specimen
The individual cover for each one of the vessels reduces the emission of vapors to a minimum. The  120-2 and  120-3 versions incorporate a fume extraction system that - through a fan and an active charcoal filter - cleanse the vapors before being discharged into the air. Optional adaptor for the laboratory general extraction system.
In case of a power shutdown, the specimens are automatically lowered inside the vessel by means of a battery to protect them against desiccation and solid paraffins. Once power is restored, the instrument resumes the program at the same point in which it was interrupted. lf it is a long power failure and the paraffin baths become solidified, the safety program will be activated. The instrument will then wait for the baths to be fully liquified before going ahead with the change to the paraffin baths.
Emergency motions can be implemented through the battery, such as moving the basket up and down or station change (as long as the basket is not inside a solidified paraffin bath). The instrument is also equipped with an emergency stop button. It is possible to interrupt a program for reloading or advanced unloading of samples.
 
Components and accessories
 
Fume extraction system with charcoal filter
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Alarms during the process
If the specimens remain inside a station for a longer time than the programmed time, e.g. due to a power failure, the display will show a message indicating the station number and the overtime spent in that station compared with the initially programmed time. The acoustic and visual alarms can easily be identified by the user. The keyboard can be locked by the user to avoid an inadvertent change of the process parameters during operation.