Delve into the intricacies of kidney stone analysis, a vital procedure designed to determine the precise chemical composition of stones that are filtered from the urine or surgically removed from the urinary tract. In the laboratory, each stone undergoes meticulous documentation of its physical characteristics, including size, shape, weight, color, and texture. A photograph is often taken to capture and document its distinct features. To further explore the stone's internal composition, it may be sectioned, revealing its layered structure. Subsequently, a series of tests are conducted to accurately ascertain the stone's unique composition.
Type of Kidney Stone
- Calcium stones - The majority of kidney stones, comprising up to 80%, are predominantly composed of calcium compounds, with calcium oxalate being the most common.
- Uric acid stones - These stones are formed from uric acid, a natural waste product typically excreted in urine, accounting for about 7% of cases.
- Struvite stones - Characterized by a mixed composition, these stones are generally found in urine that has become infected.
Patients can access advanced Kidney stone analysis services at the Tejnaksh Stone Analysis Lab, utilizing the cutting-edge FTIR (Fourier Transform Infrared Spectroscopy) technology.
- Economically feasible and dependable
- Highly beneficial for identifying organic components or non-crystalline substances, such as purines, proteins, fats, and drug metabolites.
- Enables semiautomatic evaluation through the application of search match functions for enhanced accuracy.
- Significantly minimizes errors potentially caused by operator bias, ensuring precise results.
Kidney stone analysis comprises a comprehensive chemical examination of a stone, whether naturally expelled in urine or removed surgically. This analysis identifies the stone's type, guiding treatment strategies and providing critical insights to prevent future stone formation. Individuals who have previously experienced a kidney stone are at an elevated risk of recurrence, underscoring the importance of preventive measures.
A kidney stone, or renal calculus, materializes in the kidney from substances that typically exit the body via urine. When these substances accumulate excessively, they crystallize to form kidney stones.
Varying dramatically in size, a kidney stone can be as minuscule as a grain of sand or as large as a golf ball. Occasionally, these stones journey from the kidney down the ureter into the bladder and are expelled through the urethra in urine. The experience of passing a stone can range from painless to intensely painful and may be accompanied by symptoms such as hematuria, painful urination, or an urgent need to urinate.
When a kidney stone is suspected, it is common to perform blood, urine, and 24-hour urine tests. These diagnostics help uncover the underlying causes of stone formation, like excessive chemicals produced and excreted in urine. Results can distinguish stones from other conditions with similar symptoms. Testing typically encompasses:
- Blood and 24-hour urine assessments for calcium, uric acid, creatinine, and occasionally oxalate, citrate, phosphate, and/or cystine.
- Urinalysis - Conducted to identify red and white blood cells, crystals, infection signs, and to determine urine pH levels.
- Full Blood Count (FBC) - Provides an analysis of white blood cells, offering indications of infection.
- A calcium oxalate or calcium phosphate stone suggests an excess of calcium and/or oxalate in urine, possibly due to a shortage of citrate, which usually binds calcium without forming stones. This condition may arise from:
- A genetic predisposition to absorb more calcium than usual from dietary sources, resulting in hypercalciuria, or elevated urine calcium levels.
- Dietary factors play a significant role in the risk of kidney stone formation. Consuming excessive amounts of animal protein, sugar, salt, or foods rich in oxalates can disrupt the delicate chemical equilibrium of urine. Notably, a high intake of salt triggers an increased release of calcium into the urine, elevating the risk of stone development.
- Absorption of nutrients can be significantly affected by conditions such as inflammatory bowel disease or intestinal surgeries. This imbalance in nutrient absorption may lead to excess urinary oxalate, thereby increasing the likelihood of kidney stone formation.
- Excessive levels of parathyroid hormone, a condition known as primary hyperparathyroidism, can result in elevated serum and urine calcium, contributing to the development of kidney stones.
- A myriad of metabolic disorders can cause a state of metabolic acidosis. This condition often results in enhanced calcium excretion in urine, heightening the risk of stone formation.
- Uric acid stones are often a consequence of the body producing and excreting excessive uric acid. This can be due to conditions like gout or other disorders related to uric acid metabolism.
- Struvite stones are typically the result of specific bacterial infections, which lead to the production of excess ammonia, encouraging stone formation.
- Cystine stones emerge from a rare hereditary disorder that causes the body to produce and excrete excess cystine, a condition that significantly raises the risk of stone formation.
- Drug-related stones form as a direct result of certain medications that individuals are taking, which lead to stone development.
- Other types of stones may form when there is an excessive presence of certain chemicals and/or when urine becomes highly concentrated, often due to dehydration.
- The high-speed centrifuge features a dual door latch lock design, offering the flexibility of switching between automatic and manual opening modes. Notably, the latch door can be opened even during a sudden power outage.
- The high-speed centrifuge is designed with a dual door latch lock system, permitting the user to toggle between automatic and manual opening modes. Impressively, the latch door remains accessible even in the event of a power failure.
- In the high-speed centrifuge, all operating process parameters are recorded automatically during sudden power failures, enhancing simplicity and safety for the user.
- The Ver 10 centrifuge machine introduces advanced acceleration and deceleration control. It features a 9th gear free parking time that extends over 540 seconds and offers multiple storage working modes. Users can freely program and recall these modes to meet the specific demands of specialized separation products. The machine boasts three-level damping and shock absorption, an excellent shock absorption effect, and stop anti-echo technology to eliminate secondary suspension phenomena.
- The centrifuge is equipped with a latch door cover sealing ring, which effectively reduces noise while extending the longevity of the centrifuge.
- The centrifuge offers multiple timing modes, including positive timing, countdown, and continuous operation, as well as an instantaneous centrifugation function. This makes the centrifugation process faster and easier than ever before.
- This centrifuge is outfitted with comprehensive protection functions such as door cover protection, overspeed, overcurrent, overvoltage, overheating, and imbalance safeguards. It features automatic sound alarms and provides display and shutdown prompts for faults. Constructed with a robust steel structure, stainless steel inner cavity, and three-layer steel plate protection, it ensures both personal and machine safety.
- Driven by an AC variable frequency motor, the centrifuge is equipped with a high-precision speed measurement system. It operates smoothly and quietly, free from carbon powder pollution, and requires no maintenance, offering a long service life.
- The centrifuge comes with the highest safety level biosafety sealed rotor and rotor cover, both of which can be sterilized and disinfected under high temperature and pressure conditions.
Product Parameters
Experience unparalleled efficiency with our High-Speed Centrifuge, designed to support Pathology Test Kidney Stone Analysis. This advanced technology offers precise time and speed programming, reaching a maximum speed of 20,500 rpm and an RCF of 34,800 xg. Its impressive capacity accommodates up to 6x100ml, ensuring reliable and rapid results.
| Model |
SADH20B |
SADH22B |
| Max Speed (rpm) |
20500rpm |
22500rpm |
| Max RCF(xg) |
31800xg |
34800xg |
| Power Source |
500W |
550W |
| Max Capacity(ml) |
6×100ml |
| Timer Range |
0-99min59s/0-99h59min |
| Speed Accuracy |
±10r/min |
| Power Source |
AC220±22V 50Hz 10A |
| Noise(dBA) |
≤55db(A) |
| Chamber Diameter |
Φ320mm |
| Device Size |
360×485×330(mm) |
| Packing Size |
435×580×415(mm) |
| Net Weight |
40kg |
| Display |
LED/LCD |
Centrifuge
Rotor
|
Capacity
|
Max. speed
|
Max. RCF
|
| Capacity:12/16×1.5/2.2ml |
Max. speed:20500r/min |
Max. RCF:31800xg |
| Capacity:12/16×1.5/2.2ml |
Max. speed:22500r/min |
Max. RCF:34800xg |
| Capacity:18×0.5ml |
Max. speed:16500r/min |
Max. RCF:17000xg |
| Capacity:12×5ml |
Max. speed:16000r/min |
Max. RCF:18090xg |
| Capacity:24×1.5/2.2ml |
Max. speed:15000r/min |
Max. RCF:21890xg |
| Capacity:36×1.5/2.2ml |
Max. speed:14000r/min |
Max. RCF:20025xg |
| Capacity:48×1.5/2.2ml |
Max. speed:13000r/min |
Max. RCF:18500xg |
| Capacity:12×100ml |
Max. speed:14000r/min |
Max. RCF:21100xg |
| Capacity:4×8×0.2ml |
Max. speed:13500r/min |
Max. RCF:11610xg |
| Capacity:6×50ml |
Max. speed:13000r/min |
Max. RCF:17940xg |
| Capacity:4×100ml |
Max. speed:10000r/min |
Max. RCF:9690xg |
| Capacity:12×15ml |
Max. speed:11000r/min |
Max. RCF:12450xg |
| Capacity:8×50ml |
Max. speed:11000r/min |
Max. RCF:13450xg |
| Capacity:6×100ml |
Max. speed:11000r/min |
Max. RCF:12620xg |
| Capacity:8×10/15ml |
Max. speed:5000r/min |
Max. RCF:3680xg |
Introducing the Production of the Lab Centrifuge Machine
1. Begin with the Blanking Process for Metal Parts
Typically, the housing of the Centrifuge Machine is crafted from high-quality steel or stainless steel, specifically type 316, ensuring durability and longevity.
The journey of each part begins with the meticulous blanking process.
1. Laser Blanking Machine Capacity: 8000*2000*10mm
2. Our Blanking Workshop boasts an impressive arsenal of 15 state-of-the-art laser cutting machines, each uniquely named from No1 to No15.
3. Our workshop operates under the strict 6S methodology, fully aligned with ISO13485 standards, ensuring excellence in every process.
4. Complete traceability of all raw materials is maintained to assure top-notch quality.
2. Bending Process for High-Speed Centrifuge Machine using the Press Brake Bending Machine
The Press Brake Machine stands as a titan within the metal fabrication sector, offering a proficient and effective approach to bending sheet metal into desired configurations.
To craft metal parts into required shapes, this process begins with the precision bending press and its corresponding bending die.
Stainless Steel:Renowned for its exceptional strength and corrosion resistance, stainless steel's tendency to spring back to its original shape post-bending necessitates careful handling.
3.Progressive Die Metal Stamping Workshop for Centrifuge Machine Parts.
Centrifuge Machine requires brackets for the motor and metal stamping parts for housing and electrical connections. The progressive die stamping process efficiently produces large volumes at an economical cost for the Centrifuge Machine spare metal parts.
4. Welding Workshop dedicated to the
Centrifuge Machine
The Centrifuge Machine demands extensive welding efforts. To enhance both capacity and weld quality, we have integrated robotic welding technology, surpassing traditional manual welding methods.
1. Number of Welding Robots: 23 units
2. Welding Robot Capacity: 500A
3. Work Station Dimensions: 2000*1500mm
5. Plastic Injection Workshop for the Centrifuge Machine
Plastic components are integral to both high-speed and low-speed centrifuge machines.
We operate approximately 10 sophisticated plastic injection machines dedicated to centrifuge machine production.
1. Plastic Injection Machine Capacity: 1000*850*750mm
2. Maximum Tonnage for Plastic Injection Machine: 1000T
6. Spare Part Warehouse for the Benchtop Centrifuge Machine
Our Warehouse is a model of efficiency, fully implementing the 6S system alongside ERP technology for optimal management.
1. Precise inventory tracking ensures we know the exact count of parts in our warehouse at any given time.
2. We proactively plan to replenish parts to maintain a steady supply for all benchtop centrifuge machines.
7. CNC Machining for the Benchtop Centrifuge Machine Rotor.
The rotor is a vital component, especially crucial in high-speed centrifuges. To achieve perfection, we maintain stringent control over rotor tolerances, which is why we have incorporated advanced CNC machining techniques.
1. Number of CNC Machines: 15 Units
2. CNC Machine Precision: Our advanced CNC machine offers an impressive tolerance level of 0.01mm, ensuring exactness and quality in every detail.
8. Electrical Component Integration: Experience the seamless assembly of electric parts designed to perform at high speed, enhancing the efficiency of our machinery.
Introducing the state-of-the-art centrifuge machine, a pinnacle of engineering designed for superior performance. In our workshop, the integration process involves expertly connecting the PLC or other computer control components to the machine, preparing it for the next stage of production with precision and care.
9. Dedicated Test Workshop: Step into our specially designed test workshop, a place where excellence is ensured.
Advanced Centrifuge Machine: Experience the cutting-edge technology of our centrifuge machine, engineered for optimal performance.
Versatile Speed Testing: Our facility meticulously tests both high speed and low speed centrifuge machines to guarantee flawless functionality. Every centrifuge machine undergoes comprehensive testing to ensure reliability before being carefully transferred to the warehouse, securing its readiness for use.
Customer visit
Our esteemed customers have the opportunity to explore and review our state-of-the-art Laboratory Centrifuge Machine workshop. We warmly welcome all our valued clients to visit our company, where they can personally experience and rigorously test the Centrifuge Machine designed for a diverse range of applications in Organisms, Medical, and Chemistry fields.Our business vision is to cultivate long-term relationships and achieve a win-win future for both our partners and us.
Packing and loading
Our overseas clients often prioritize the careful packing and loading of the Centrifuge Machine. It's essential to ensure perfection, as even the slightest error can render the machine inoperable or cause damage. A meticulous process is crucial to prevent any loss or malfunction.
The detailed process from packing the Laboratory Centrifuge Machine to the precise loading into the container is illustrated below.
Warehouse and Storage for Medical Equipment For the Centrifuge Machine, maintaining a controlled environment with temperatures ranging from 18-25°C is vital for all equipment and test machines. Records of these conditions are meticulously kept and can be traced for up to three years to ensure reliability and compliance.
After market service
The maintenance and repair guarantee for our Centrifuge Machine workshop is the cornerstone of our business success. When a customer invests in one of our machines, the assurance of service becomes their primary concern. Recognizing this, Super Accomplish Health Technical Co. Ltd. dispatches a dedicated team of experienced technical service professionals to customer sites worldwide, ensuring unparalleled maintenance and repair support. Our commitment to your laboratory equipment doesn't end with the sale of a Centrifuge Machine; rather, it's the beginning of a mutually beneficial partnership. With our machines, you focus on your work while we expertly handle all service aspects, creating a seamless, win-win collaboration.
Exhibition
We proudly participate in the prestigious MedtecChina Canton Fair (The renowned China Import and Export Fair) exhibition annually, and we eagerly look forward to the day when we can connect with you at this esteemed event.
Our vision
Envisioning a collaborative future, we believe that fostering a mutually beneficial relationship between supplier and customer is vital. Our aim is to create a dynamic partnership where both parties thrive together. By joining hands, we can stride into a luminous future, achieving progress and success side by side.
Kidney stones are crystalline formations precipitating from urine, primarily due to suboptimal dietary practices. This includes inadequate fluid intake or the consumption of particular foods, which can lead to an accumulation of elements like calcium, oxalate, and cystine in the urine. Such accumulation results in supersaturation, followed by nucleation and aggregation of the stones. Addressing these dietary factors is crucial in managing and preventing the formation of kidney stones.
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