Lab Climatic Test Chambers Vacuum Drying Oven

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: Dry oven
• Customized: Customized
• Certification: CE, ISO, RoHS
• Structure: Desktop
• Material: Stainless Steel
• Type: Incubator
• Raw Material Inside: 304
• Display: LCD
• Temp. Range: 10-200 Degree
• Transport Package: Carton Packing
• Specification: 810*610*590mm
• Trademark: Super Accomplish health Technical
• Origin: China
• Production Capacity: 1000000000

Product Description

Product Description

Vacuum Drying Oven is designed for heat sensitive, labile and readily oxidization materials to do drying tests, baking tests, heat treatment tests, disinfecting test, etc. 

Vacuum Drying Oven has a chamber volume of between 8 and 430 liters and a temperature range starting at between +10°C above room temperature up to +200°C. The drying oven interiors are made of corrosion-free stainless steel 304.It can be filled with inert gas and dry some ingredient complex materials quickly. 

Normally the oven is widely used in the fields of Electrics, Electronics, Instruments, Materials, Education, Medicine, chemical industry or other Scientific Research Organizations and Production Units.
 

The ability to control temperature and reduce pressure inside the oven makes it suitable for drying heat-sensitive, delicate, or volatile substances. Here are some common types of materials that can be dried in a vacuum drying oven:

• Heat-sensitive materials: Vacuum drying ovens are excellent for drying heat-sensitive materials that might degrade or lose their properties at higher temperatures. These materials include certain pharmaceuticals, chemicals, and biological samples.

• Organic solvents: Many organic solvents have relatively low boiling points, and drying them under atmospheric conditions may result in excessive loss or unwanted reactions. Vacuum drying ovens allow for gentle drying of these solvents at lower temperatures, preventing their evaporation.

• Pharmaceuticals and pharmaceutical intermediates: Many pharmaceutical products, especially those containing active pharmaceutical ingredients (APIs), can be dried using vacuum drying ovens to remove residual solvents and water content without compromising their integrity.

• Laboratory glassware: Drying glassware in a vacuum drying oven helps to eliminate water spots and ensure a completely dry surface, which is crucial for accurate measurements and precise experiments.

• Electronic components: Vacuum drying is commonly used to dry electronic components and circuits to remove moisture and prevent potential damage during further processing or assembly.

• Food products: In the food industry, vacuum drying ovens are used to dry fruits, vegetables, herbs, and other food items while preserving their color, flavor, and nutritional content.

• Chemicals and reagents: Vacuum drying is effective for drying various chemicals, reagents, and chemical mixtures used in laboratories and industrial processes.

• Polymers and plastics: Vacuum drying ovens are often utilized to dry polymers and plastics to remove moisture before processing or molding, which can help improve the quality of the final product.

• Catalysts and catalyst precursors: Drying catalysts and their precursors in a vacuum drying oven is a common practice to enhance their stability and catalytic activity.

Feature
(1)Heat treatment of combustible and explosive solvents
(2)Specially for the drying of lacquers and other coating materials
(3)Square design, make full use of space, more economic, affordable
(4)Natural convection and forced air circulation
(5)High quality materials

 

Feature:

Equipped with high performance MCU-based temperature controller with advanced PID algorithm to maintain temperature uniformity (+/- 1°F) from low temperature to 480°F (250°C).

Vacuum drying oven with large LCD screen display, able to show multi-group data. Menu-style user interface, easy to understand and operate.
Vacuum drying oven has adjustable tightness door. Integrated forming silicone rubber door gasket maintains constant vacuum level even for long-term operation.

The toughened double glass door can be filled with inert gas.

Storage, heating and drying can be operated in an oxygen-free or inert gas environment without causing oxidation.

The shortest heating time, compared with the traditional vacuum drying oven, the heating time is reduced by more than 50%.

 

 

Product Parameters

 

Voltage	120V 60HZ
Temp. Range	RT+10 ~ 250ºC
Temp. Resolution	0.1ºC
Temp. Stability	±1ºC
Ambient temperature	+5 ~ 40 ºC
Power(W)	650	1000	1500	1600	2450
Chamber Size(mm)	300×300×280	420×370×350	450×400×450	500×500×550	1200×800×800
Volume (L)	25	54	81	138	430
Shelf	2pcs			3pcs
Timing Range	1~9999min

 

 

 

 

 

 

Production workshop

The production of the lautoclave sterillization machine introduce
1.Start by the blanking process for the metal part

Normally the house of the autoclave sterillization machine medical was made by the steel or stainless steel of type as 316
The part was beginning as the blanking
1.Laser blanking machine capacity :8000*2000*10mm 
2.We had about 15 pcs of the laser cutting machine in blanking workshop ,name from No1 to No 15,
3.6S fully carry out in our workshop according to the iso13485,
4.All of the raw material can be Traceability

2.Bending process for Vacuum drying oven machine by the press break bending machine 

The press brake machine is a powerhouse in the metal fabrication industry, providing an efficient and successful method to bend sheet metal into different forms
To form the metal part into the shape we need ,the first part was by the bending press and the bending die

 

Stainless Steel :Provides great strength and resistance to corrosion, but its greater spring back the ability to revert to its original shape after bending means that it must be handled carefully. 

 

3.Progressive die metal stamping workshop for Autoclave machine part.

High Temperature Autoclave Machine need the bracket for the motor and metal stamping part for the housing and electric connect part,The progressive die stamping can give out the huge volume and low cost for the Surgical Instruments Autoclave Steam Stainless Steel Sterilization Machine Lab Equipment machine spare metal part.

4.Welding workshop for the Vacuum drying oven 

The Medical Sterilization machine need a lot of welding ,to imporve the capacity and welding quality we introduce the welding robot machine instead of labor human welding
1.QTY of the welding robot :23pcs
2.Capacity of the welding robot :500A
3.Work station:2000*1500mm

5.Plastic injection workshop for the Benchtop Steam Autoclave machine

Plastic part was one part of the  Horizontal Universal Drying Oven 
We had about 10 sets of the plastic injection work for the Lab Universal Drying Oven
1.The capacity for plastic injection machine was :1000*850*750mm
2.The max ton for plastic injection machine was 1000T

6.The spare part Warehouse for the benchtop Stainless Steel Multifunction Steam Sterilization machine

The 6S was fully carry out in our warehouse with the ERP system 
1.We need to know how many part in our warehouse
2.We need to anticipate the part when to full fill in for all the benchtop Autoclave with Drying Function Water Storage Tank 

7.CNC machining for the benchtop  Universal Drying Oven

The rotor was the key part for the Universal Drying Oven ,to make it perfect especial for the Universal Drying Oven Equipment ,we need to control the tolerance of the rotor very tight,that was why we introduce the High Temperature Universal Drying Oven
1.CNC QTY:15PCS
2.Tolerance for CNC machine :0.01mm

8.Universal Drying Oven stamping ,welding ,rolling Production process on site,the container of the Universal Drying Oven Machine need the vacuum and seal can bear though high pressure 

9.Electric part assemble to the  Multifunction Steam Sterilization Machine workshop,the plc or the other computer control part connect to the machine before move to the next production procss.

10.Test workshop for the  Multifunction Steam Sterilization Machine  

All  Multifunction Steam Sterilization Machine need to be test before transfer it to the warehouse.

Customer visit

Customer review our Laboratory Universal Drying OvenMachine workshop,We were welcome all of our customer to visit our company to review and test theUniversal Drying Oven for Organisms, Medical, Chemistry,Our business vision was :long term business ,win-win for the future

Packing and loading

The over sea customer always concern about the packing and loading for the Steam Universal Drying Oven Machine,we cant bear the lost for tiny mistake for the Vacuum Steam Machine machine ,one mistake will cause the machine broken or cant work .
From the packing for Laboratory Medical Sterilization Machine to the container loading detail show as below 

Warehouse and stroage for the medical Medical Sterilization Machine,the temperature should be control within 18-25° for all equipment and test machine ,all the record can trace within 3 years.
 

 

After market service

The maintain and repair guarantee for the Medical Sterilization Machine workshop was the key to the business ,when a customer bought a machine from us ,the guarantee was the most importance things customer concern.we sent out technical service team to oversea customer site for the maintain and repair for our customer .Our service for the lab equipment was not stop after the Vacuum Steam Machine Machine sold ,it was the start for our company and your company for win win situation .You use the Vacuum Steam Machine Machine we take care of the rest.

Exhibition

We take part into the MedtecChina Canton Fair (The China Import and Export Fair) exhibition every year ,hope one day we can meet each on the fair

Our vision

The supplier and the customer was togeher for the future ,both parties should be in win-win situation ,so we were looking forwarder to hold hand by hand for bright future.

Vacuum drying ovens are indispensable tools in laboratories and industrial settings, offering efficient drying capabilities while minimizing the risk of damaging sensitive materials. 

The size of the vacuum drying oven you need depends on your specific requirements and the volume of materials you plan to dry. Here are some factors to consider when determining the size of the vacuum drying oven:
1.Sample volume: Consider the quantity of materials you need to dry in a single batch. If you have large samples or need to dry a significant volume of materials simultaneously, you will require a larger oven.
2.Available space: Evaluate the space you have in your laboratory or work area. Make sure the vacuum drying oven you choose fits comfortably in the available space without obstructing other equipment or workstations.
3.Sample size and shape: The size and shape of your samples will also play a role in selecting the appropriate oven size. Ensure that the oven's chamber dimensions can accommodate your largest samples without crowding.
4.Throughput and efficiency: If you have a high volume of samples that need frequent drying, you might consider a larger oven with faster processing capabilities to improve efficiency.
5.Future needs: Think about potential changes in your workload or expansion of your research. Selecting a vacuum drying oven with some extra capacity may be beneficial if you anticipate an increase in the volume of materials you'll need to dry in the future.

Here are some common temperature ranges you might encounter with vacuum drying ovens:

1.Low-temperature range: Some vacuum drying ovens have the capability to operate at low temperatures, typically starting from room temperature (around 20°C or 68°F) and going up to 100°C (212°F). These ovens are used for drying heat-sensitive materials that may degrade at higher temperatures.
2.Medium-temperature range: Many vacuum drying ovens have a medium-temperature range, which spans from around 100°C (212°F) to 150°C (302°F). This range covers a wide variety of materials and is commonly used for general drying applications.
3.High-temperature range: Some vacuum drying ovens can achieve higher temperatures, ranging from 150°C (302°F) up to 200°C (392°F) or even higher. These ovens are suitable for drying materials that require elevated temperatures to achieve the desired results.
4.Ultra-high-temperature range: Specialized vacuum drying ovens designed for specific industrial applications might have ultra-high-temperature capabilities, reaching temperatures as high as 250°C (482°F) or more.

Manual:
Vacuum drying oven is one of the important auxiliary drying equipment. The vacuum drying oven has a wide range of applications and complicated operations. it has higher requirements than ordinary drying ovens, and there are more points to be paid attention to in the use process of the vacuum drying oven.
Precautions for Each Operation Step of the Vacuum Drying Oven
1. Sample Placement
Put the material to be dried evenly on the sample rack in the vacuum drying oven box and push it into the drying box.
Precautions:

1. Place the sample in the oven without the heating being turned on.
2. When placing the sample, a certain space should be reserved on the upper and lower sides to keep the airflow in the box smooth.
3. If the sample changes phase during the drying process, it must be stored in a tray to avoid contamination of other samples.
4. If the dry materials become lighter in weight and smaller in volume after drying, a barrier net should be placed on the vacuum port in the vacuum drying oven box to protect the vacuum pump (or solenoid valve) from damage caused by dry matter inhalation. 
5. Any liquid solvent or item whose ignition point or boiling point is decreased to less than 150°C under vacuum is strictly banned from being placed in the vacuum drying oven box.

2. Close the Door of the Vacuum Drying Oven
Close the door of the Vacuum drying oven gently.
Precautions:

1. Do not use too much force when closing, to avoid causing the box of the vacuum drying oven to vibrate greatly.
2. There are bolts on the box door. Make sure the box door and the silicone sealing strip are properly joined before closing.

3. Switch the Vacuum of the Vacuum Drying Oven on. 
Connect the vacuum pump to the vacuum valve, turn on each component individually, then expel the vacuum. 
Precautions:

1. The vacuum pump's limit value when the pressure gauge is pumped shall take precedence based on how well it performs.
2. After attaining the vacuum degree, close the vacuum valve (if the vacuum valve is not tightly closed, it must be replaced soon), and then turn off or unplug the vacuum pump (to prevent the phenomenon of sucking back). 
3. Check the vacuum pressure gauge to make sure the reading is steady and devoid of noticeable fluctuations.
4. If the vacuum degree is lower than the requirement of dry items, you should turn on the vacuum pump power and vacuum valve again, and continue to vacuum. It can increase the vacuum pump's useful life.

4. Heating
Set the desired temperature after turning on the heat.
Precautions:

1. The heating process must be performed in a stable vacuum state; otherwise, the difference in internal and external pressure and temperature will readily result, leading to unexpected events such as the outside air bursting into the box.
2. The heating indicator light will be on for a long time while the appliance is heating. When the temperature is reached, the heating will automatically stop and the indicator light will turn off. The heating cycle restarts and the heating indicator turns on when the temperature falls below the predetermined level.
3. Normal display of the heating indication and temperature is required. If the indicator is not on, the power should be promptly cut off, and the instrument's owner should be informed. 

Vacuum drying oven
5. Temperature Setting of the Vacuum Drying Oven
Set the desired temperature.
Precautions:

1. The setting temperature must not be higher than the recommended value. The material's ignition point and boiling point will drop dramatically in a vacuum. The solid substance will melt and agglomerate at an inappropriate setting temperature.
2. The temperature of the digital display should be displayed normally. If it is not displayed or if there is an anomaly such as flickering or jumping, the power should be turned off immediately and the person in charge of the instrument informed.
3. The operator can leave only after the actual temperature is consistent with the set temperature and the heating indicator light goes out;
4. To avoid temperature control failure, a special person must examine whether the instrument is operating normally and pay attention to changes in the baking materials. If an anomaly is discovered, it is important to immediately stop using the heating system, cut off the power source, open the vent valve, and file a report.

6. Sampling
Turn off the heating switch first, then slowly open the air release valve, and when the vacuum degree is 0, open the box door of the vacuum drying oven to remove the sample. 
Precautions:

1. Do not open the valve all the way when deflating to avoid the impact on the sample when the external airflow enters the box, generating pollution in the box and between the samples.
2. When the vacuum degree is less than 0, it is forbidden to open the box door of the vacuum drying oven (the reason is the same as above).
3. When the sealing silicone rubber of the box door is deformed due to a long-term vacuum and the box door cannot be opened, the box door of the vacuum drying oven cannot be opened forcibly. Just wait for the sealing silicone rubber ring to slowly return to its original state, and then the box door of the Vacuum Drying Oven can be opened.
4. After sampling, promptly shut off the air release valve. 

Other Precautions of the Vacuum Drying oven
The vacuum box shell of the Vacuum drying oven must be effectively grounded to ensure safe use.
The vacuum drying oven should be used in an environment with relative humidity ≤85% RH, no corrosive gas around, no strong vibration source, and a strong electromagnetic field.
The Vacuum Drying Oven should be kept clean frequently. The door glass of the Vacuum Drying Oven should not be wiped with reactive chemical solutions but should be wiped with a soft cotton cloth.