Laboratory High Temperature Programmable Metal Ceramic Fiber Muffle Furnace

• Customization: Available
• After-sales Service: Yes
• Warranty: One Year
• Model NO.: Laboratory Muffle Furnace
• Customized: Customized
• Certification: CE, ISO, RoHS
• Structure: Desktop
• Material: Alloy
• Type: Crucible Melting Furnace
• Display: Digital Display
• Homogenizer: High Homogeneity
• Coating: Mirror
• Raw Material: Aluminum Alloy
• Transport Package: Carton Packing
• Specification: 810*610*590mm
• Trademark: Super Accomplish health Technical
• Origin: China
• Production Capacity: 1000000000

Product Description

Product Description

• [High quality material]: The shell is made of thick steel plate, and the surface is electrostatic sprayed. With electric heating alloy wire as heating coiled in the four walls of the furnace, the furnace temperature is uniform and the service life is prolonged.
• [High-silicon aluminum chamber]: Good heat preservation performance, durable and the heating temperature is more uniform.
• [Intelligent temperature control panel]: The temperature is intuitive and the temperature control is accurate. Simple operation, with timing function.
• [Parameters]: Voltage: 220V Power: 2500W Maximum temperature: 1200ºC Inner dimensions: 20x12x8cm
• The appearance is treated with high temperature resistant, corrosion resistant paint electrostatic spray.
• The furnace is sintered from high-temperature refractory materials and has a long service life.
• The console adopts intelligent PID digital display controller with good stability and high precision.
• The furnace door is thickened and reinforced to prevent deformation.
• The furnace lining is made of excellent insulation cotton and has good insulation effect.
• [Application] The muffle furnace is widely used in the heat treatment, sintering, annealing, and combustion melting processes of materials such as metals, ceramics, glass, and plastics, with advantages of uniform temperature and fast heating speed. The maximum temperature is 1050°C. (Recommended ideal operating temperature is 850°C to 900°C)
• [Specific Parameters] The sintering furnace weighs approximately 73 lbs (33 kg), making it lightweight, with internal dimensions of 450*685*600mm and a capacity of 2L. It is equipped with a 1.5kW heater and operates at 110V voltage.
• [Stable Performance] The heat treatment process integrates a high-precision microcomputer control system and high-precision sensors perfectly, with sensitive response for more precise temperature control (temperature control ±0.1°C). It also features a double insulated ceramic liner for high stability and excellent insulation.
• [Unique Design] This high temperature furnace is a program temperature control type. The program temperature controller can program multiple stages, simplifying the experimental process and enabling automatic control and operation. It adopts a double-shell structure, three-sided heating, insulated air sleeve, and double air passage for efficient airflow.

 

Product Parameters

 

 

Termproject	It refers to the standardvalue
Rated voltage	380V
Heating rate	≤1-40 ºC / min    (user- friendly adjustable)
Temperature control accuracy	± 1 ºC
Constant temperature accuracy	± 1 ºC
Temperature control method	Liquid crystal touch screen, PID regulation, microcomputer control, programmable temperature curve, without caretaker (automatic heating, insulation, cooling)
Double circuit protection	Over-temperature, overpressure, superfluidity, broken even, power failure and so on
Thermocouple type	B type / S type
Energy saving	Energy-saving effect is more than 60% of the old electric furnace
Heating element	Imported high-quality silicon molybdenum rods /high-quality silicon carbon rod / high-quality resistance wire
Cooling system	Circulating water cooling ( with energy-saving water)
Can be evacuated	Degree of vacuum: can be customized according to customer requirements
Can be a variety of gases	Oxygen, nitrogen, argon and the like
Furnace material	Made of imported composite alumina fiber, good insulation performance, high temperature resistance and thermal shock resistance
Shell surface temperature	≤35 ºC
Qualification honor	ISO9001: 2008, AAA enterprises, CE certification

TYPE	1200 Muffle furnace	1400 Muffle furnace	1700 Muffle furnace
Max.temperature	1200ºC	1400ºC	1700ºC
Working temperature	1100ºC	1350ºC	1650ºC
Temp. Accuracy	±1
Suggested Heating Rate	5-30ºC/Min	5-20ºC/Min	≤10ºC/Min
Chamber Size	100x100x100 120x120x130 150x150x150 150x150x200 200x200x200 200x200x300 300x300x300 300x300x400 400x400x400 500x500x500mm   (1-125L)
Heating Element	Resistance wire	Sic	Mosi2
Thermoelectric couple	K	S	B
Temp. Control	*30 programmable segments for precise control of heating rate, cooling rate and dwell time.  *Built in PID auto tune function with overheating&broken thermocouple broken protection and over t emperature protection  *Alarm allows for operation without attendants.
Furnace Construction	Double shell steel case with cooling fan to keep outside case cool. High purity alumina fiber insulation for max. energy saving

 

 

 

 

 

Production workshop

The production of the laboratory muffle furnace r introduce
1.Start by the blanking process for the metal part

Normally the house of the  Dental Lab Wax Burnout Furnace Muffle Furnace  was made by the steel or stainless steel of type as 316
The part was beginning as the blanking
1.Laser blanking machine capacity :8000*2000*10mm 
2.We had about 15 pcs of the laser cutting machine in blanking workshop ,name from No1 to No 15,
3.6S fully carry out in our workshop according to the iso13485,
4.All of the raw material can be Traceability

2.Bending process for  Dental Lab Wax Burnout Furnace Muffle Furnace  by the press break bending machine 

The press brake machine is a powerhouse in the metal fabrication industry, providing an efficient and successful method to bend sheet metal into different forms
To form the metal part into the shape we need ,the first part was by the bending press and the bending die

 

Stainless Steel :Provides great strength and resistance to corrosion, but its greater spring back the ability to revert to its original shape after bending means that it must be handled carefully. 

 

3.Progressive die metal stamping workshop for Dental Lab Wax Burnout Furnace Muffle Furnace  part.

Overhead Laboratory Homogenizers Hot Plate Max 716°F, 100-2000RPM Hot Plate with Overhead Rotor stator Homogenizers , 2000mL Rotor stator Homogenizers
 need the bracket for the motor and metal stamping part for the housing and electric connect part,The progressive die stamping can give out the huge volume and low cost for the LED Digital Hotplate Overhead Rotor stator Homogenizers Hot Plate with Ceramic Coated Lab Hotplate, 280ºC Stir Plate, Overhead Mixer 3,000mL Stirring Capacity, 200-1500rpm, Digital Electric Sintering Tube Furnace spare metal part.

4.Welding workshop for theDigital Electric Sintering Tube Furnace

The Heating Digital Electric Sintering Tube Furnace need a lot of welding ,to imporve the capacity and welding quality we introduce the welding robot machine instead of labor human welding
1.QTY of the welding robot :23pcs
2.Capacity of the welding robot :500A
3.Work station:2000*1500mm

5.Plastic injection workshop for the Digital Electric Sintering Tube Furnace

Plastic part was one part of the CE Standard Electric Muffle Furnace
We had about 10 sets of the plastic injection work for the CE Standard Electric Muffle Furnace
1.The capacity for plastic injection machine was :1000*850*750mm
2.The max ton for plastic injection machine was 1000T

6.The spare part CE Standard Electric Muffle Furnace

The 6S was fully carry out in our warehouse with the ERP system 
1.We need to know how many part in our warehouse
2.We need to anticipate the part when to full fill in for all the Laboratory Electric High Temperature Furnace

7.CNC machining for the bench top Laboratory Electric High Temperature Furnace

The rotor was the key part for the Laboratory Electric High Temperature Furnace Equipment ,to make it perfect especial for the high speedHot Plate Rotor stator Homogenizers with Time Setting Speed Adjusting Rotor stator Homogenizers Mixer Machine  Equipment ,we need to control the tolerance of the rotor very tight,that was why we introduce the Laboratory Electric High Temperature Furnace
1.CNC QTY:15PCS
2.Tolerance for CNC machine :0.01mm

8.Laboratory Electric High Temperature Furnace stamping ,welding ,rolling Production process on site,the container of the  Medical Sterilization Lab Equipment Laboratory Electric High Temperature Furnace need the vacuum and seal can bear though high pressure 

9.Electric part assemble to the Laboratory Electric High Temperature Furnace workshop,the plc or the other computer control part connect to the machine before move to the next production procss.

10.Test workshop for the Laboratory Electric High Temperature Furnace

All Laboratory Electric High Temperature Furnace need to be test before transfer it to the warehouse.

Customer visit

Customer review our Laboratory Rotor stator Homogenizers  Machine workshop,We were welcome all of our customer to visit our company to review and test the Laboratory Electric High Temperature Furnace for Organisms, Medical, Chemistry,Our business vision was :long term business ,win-win for the future

Packing and loading

The over sea customer always concern about the packing and loading for the Laboratory Electric High Temperature Furnace,we cant bear the lost for tiny mistake for the Vacuum Steam Machine  ,one mistake will cause the machine broken or cant work .
From the packing for Laboratory Electric High Temperature Furnace to the container loading detail show as below 

Warehouse and stroage for the medical Medical Sterilization Machine,the temperature should be control within 18-25° for all equipment and test machine ,all the record can trace within 3 years.
 

 

After market service

The maintain and repair guarantee for the Laboratory Electric High Temperature Furnace workshop was the key to the business ,when a customer bought a machine from us ,the guarantee was the most importance things customer concern.we sent out technical service team to oversea customer site for the maintain and repair for our customer .Our service for the lab equipment was not stop after the Vacuum Steam Machine Machine sold ,it was the start for our company and your company for win win situation .You use Laboratory Electric High Temperature Furnace we take care of the rest.

Exhibition

We take part into the MedtecChina Canton Fair (The China Import and Export Fair) exhibition every year ,hope one day we can meet each on the fair

Our vision

The supplier and the customer was togeher for the future ,both parties should be in win-win situation ,so we were looking forwarder to hold hand by hand for bright future.

Reduce energy consumption and increase heat-up time with  Benchtop Muffle Furnaces. The furnace is ideal for ashing most types of organic and inorganic samples, heat treating small steel parts, performing ignition tests and conducting gravimetric analysis, as well as for the determination of volatile and suspended solids.

• Available in two capacities
• Digital single setpoint temperature control to 1400°C
• Single display shows actual temperature or setpoint
• Ceramic fiber insulation permits faster heatup, reducing energy consumption
• Embedded heating element on top and both sides improves temperature uniformity
• Drop-down door doubles as a shelf for loading and unloading
• Door safety switch stops power to heating elements when door is opened
• Thermocouple break protection cuts power to heating elements, preventing a thermocouple failure runaway condition
• 0.95cm (0.38in.) dia. port in chamber rear for monitoring temperatures with independent measuring devices